Leadership and Innovation

Frank Klein: A Visionary Leader in Global Automotive and Aerospace Operations

In today’s fast-evolving industries of automotive manufacturing and aerospace innovation, few leaders have left as significant a mark as Frank Klein. With more than three decades of global experience, Klein’s career spans top executive roles at Rocket Lab, Rivian, Magna Steyr, and Daimler AG (Mercedes-Benz). His journey reflects resilience, engineering expertise, and a clear ability to scale organizations through operational excellence.

From his early beginnings as a manufacturing engineer in Germany to becoming Chief Operations Officer (COO) of Rocket Lab in the United States, Frank Klein embodies what it means to adapt, innovate, and lead in industries undergoing historic transformation.

Early Life and Education of Frank Klein

Frank Klein’s foundation in engineering and technology began in Germany. He studied at Berufsakademie Stuttgart, where he earned his Diplom-Ingenieur (BA) in Electrical Engineering and Automation Technology from 1991 to 1994. This rigorous program provided him with not only technical expertise but also practical training in real-world production environments.

This academic background equipped him with the ability to navigate the complexities of automotive engineering, manufacturing automation, and large-scale production systems. His blend of theory and practice would later become the hallmark of his leadership style.

Frank Klein’s Early Career at Daimler AG

Starting at Mercedes-Benz

Frank Klein began his professional journey in 1994 at Daimler AG (Mercedes-Benz). His earliest role was as a Manufacturing Engineer in the Body Shop in Sindelfingen, Germany. This entry-level engineering role exposed him to the intricate processes of high-quality German automotive manufacturing.

By 1996, he moved to Portland, Oregon, taking charge of Electric & Electronic Tools and Processes. This international exposure set the stage for his global career trajectory.

Rising Through the Ranks

From 1999 to 2002, Klein worked as Technical Assistant in Vehicle Research, deepening his expertise in innovation and future automotive technologies.

By 2002, he had advanced to Head of Assembly Electric & Electronic Systems, overseeing complex assembly operations in Sindelfingen. His success in this role led to his appointment as Technical Assistant to the COO of Mercedes-Benz Cars from 2005 to 2007.

Klein’s reputation as a reliable and strategic operations leader grew as he managed some of the most prestigious vehicle lines in the world.

Leadership Roles in Mercedes-Benz Manufacturing

Head of Production – Luxury Models

Between 2007 and 2010, Frank Klein took responsibility as Head of Production for some of Mercedes-Benz’s most iconic models: the S-Class, CL-Class, Maybach, SLS AMG, Guard, and Pullmann. He also oversaw seat manufacturing and engine pre-assembly. Managing such a diverse portfolio of luxury vehicles showcased his ability to balance precision with efficiency.

Expanding to Hungary

In 2010, Klein became Head of Mercedes-Benz Manufacturing Hungary Kft., where he successfully launched and managed operations in Kecskemét. Over four years, he transformed the Hungarian plant into a key production hub, further demonstrating his ability to build and scale international operations.

Head of Operations – Mercedes-Benz Vans

From 2014 to 2019, he was promoted to Head of Operations for Mercedes-Benz Vans, where he supervised global van manufacturing. This role consolidated his experience, as he managed both high-volume commercial production and advanced vehicle engineering.

Frank Klein at Magna International

In 2019, Frank Klein transitioned to Magna International, a leading global automotive supplier.

President, Complete Vehicles Engineering and Manufacturing

From April 2019 to July 2020, he held the role of President of Complete Vehicles Engineering and Manufacturing, leading engineering innovation and complete vehicle solutions.

President, Magna Steyr

In July 2020, Klein became President of Magna Steyr, based in Graz, Austria. During this period, he spearheaded full vehicle engineering and contract manufacturing for global automakers. Under his leadership, Magna Steyr strengthened its reputation as one of the most reliable engineering and manufacturing partners in the automotive industry.

Frank Klein at Rivian

In June 2022, Frank Klein joined Rivian Automotive as Chief Operations Officer (COO). Rivian, an electric vehicle startup based in Normal, Illinois, was scaling production of its all-electric trucks and SUVs.

Klein’s role was pivotal: he brought decades of operational discipline to Rivian’s rapidly growing operations. His leadership helped Rivian overcome production challenges and implement sustainable, scalable manufacturing processes. His tenure until May 2024 solidified Rivian’s ability to compete in the electric vehicle market.

Frank Klein at Rocket Lab

Transition to Aerospace

In September 2024, Frank Klein made a bold move into the aerospace industry, joining Rocket Lab as Chief Operations Officer. Based in Long Beach, California, he now oversees operations for one of the world’s most innovative space technology companies.

Rocket Lab, known for its small satellite launch vehicles and spacecraft manufacturing, requires precision engineering, cost control, and scalable production — skills Klein honed during his automotive career. His appointment reflects Rocket Lab’s ambition to strengthen its manufacturing efficiency and global competitiveness.

Impact at Rocket Lab

Frank Klein’s leadership at Rocket Lab focuses on:

  • Scaling rocket production and operations.

  • Implementing lean manufacturing in aerospace.

  • Leading teams across the United States and New Zealand.

  • Driving innovation in both launch services and satellite solutions.

Frank Klein’s Leadership Style and Legacy

Global Perspective

Having worked in Germany, Hungary, Austria, and the United States, Frank Klein offers a unique international perspective. He understands how to harmonize diverse teams and cultures toward common goals.

Engineering Meets Operations

Klein combines engineering expertise with operational leadership, making him adept at both problem-solving on the production floor and setting long-term strategic visions.

Track Record of Transformation

At Mercedes-Benz, Magna, Rivian, and now Rocket Lab, Frank Klein has consistently transformed operations, launched new facilities, and scaled production for global industries.

Conclusion: Why Frank Klein Matters

Frank Klein’s career is a blueprint for operational excellence in the modern industrial world. His journey from Berufsakademie Stuttgart graduate to COO of Rocket Lab exemplifies dedication, adaptability, and world-class leadership.

Whether in the luxury automotive sector, the electric vehicle revolution, or the aerospace frontier, Klein has proven that great leaders transcend industries. His ability to scale operations, deliver precision, and inspire innovation makes him one of the most respected executives in global manufacturing today.

As industries continue to converge and evolve, one thing remains clear: Frank Klein’s leadership will shape the future of both mobility and space exploration.

WiderWeekly.com

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